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Quality assurance

Comprehensive quality management

State-of-the-art and versatile measuring and testing technology

Quality management

  • Employees: AUKOM training for employees in metrology, trained Six Sigma Greenbelts, trained 8D team members and team leaders in all areas, regular training to ensure our high quality standards

  • Process competence: Certification according to DIN 9001, standardized processes and methodological competence, component and process FMEAs, Poka-Yoke, application of statistical process control, standardized error and complaint management, risk-based test planning, lesson-learned processes and integrated knowledge databases

  • Technology: CAQ systems for quality planning, digital test equipment management with traceability, employee and order-related output systems, application-related test equipment and process development, digital tool management and monitoring including order-related traceability and tool life monitoring

Measurement technology and testing procedures

  • Tactile measuring:

    • Zeiss coordinate measuring machines, height measuring instruments, surface and contour measuring instruments

  • Optical inspection:

    • 3D scanners for contour measurements against 3D models, digital microscope workstations for visual inspections, gloss level measurements for surfaces

  • Leakage tests

    • Helium leakage tests via vacuum test (down to <1x10-11 mbar*l/s) or sniff test (down to <1x10-8 mbar*l/s), stress and pressure tests up to 15 bar

  • Further testing procedures

    • In-house: hardness testing, magnetism measurements, conductivity measurements, volumetric flow testing, mass testing, spring forces, metallurgical investigations, assembly tests, etc.

    • Through qualified partners: ultrasonic testing, CT or X-ray, stiffness testing, microstructure analysis, tensile and impact tests, chemical analyses such as XPS, Tenax, ICP testing, layer thickness measurements, etc.

  • Vibration-damped, air-conditioned and cleanroom-filtered measuring rooms

  • Measurement technology for large components

    • Zeiss MMZ-M: 3000mm x 6000mm x2,000mm

    • Zeiss MMZ-G: 4000mm x 8000mm x 3000mm
       

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