Manufacturing technology

State-of-the-art manufacturing technologies under optimal production conditions create the basis for uncompromising precision.

Infrastructure designed for precision:

Precise and monitored temerature control of all production areas

Automated coolant filling and monitoring

Intelligently controlled, central machine cooling in real time to stabilize heat profiles.

Central extraction of the machines

High degree of automation via robotics, pallet changing and material feeding systems

Vibration-damped foundations

Systems for the care and treatment of cooling lubricants

Maximum component size: 12,000 mm x 4,200 mm x 1,250 mm
5-axis machines with rotary tables
- Combination of milling and turning in a single setup up to Ø 2,200 mm
- Simultaneous machining, trochoidal milling
>90% of milling machines are automated
- Robot cell with linear robot for three Hermle C42
- Pallet changer magazines
- ZeroClamp Automations
- DMG Robo2Go and PH cell
- Hermle HS flex
High-precision machining
- DMG 340 µ-precision
- DMG 210 µ-precision
- 4µ positioning accuracy on linear axes
- Specially reinforced foundations for maximum precision

Turning and milling centers with 5-axis simultaneous machining
Dual-channel machining: two independent tool carriers
Counter spindle technology: 6-sided complete machining
DMG CTX TC beta & gamma, NTX 3000 with robot
- Turret with driven tools
- Separate milling spindle for combined machining
Long turning with Traub TNL
- Machining up to Ø40 mm
- Additional turret with integrated B-swivel axis
- Powered tools for complex geometries

Surface grinding
Rotary table grinding: up to Ø 900 mm
cylindrical grinding
Maximum component size: 2000mm x 1000mm x 1000mm
Vertical grinding machine with plate changer
- Grinding of cones, camshafts, etc.

Additive manufacturing through selective laser melting (SLM) in a powder bed with LASERTEC 30 SLM 3rd generation
Construction volume: 325 x 325 x 400 mm
Minimum layer thickness: 30 µm
Minimum focus diameter: 80 µm
Surface roughness up to Ra ~5 µm
Quad lasers, each with 600 W power
Automated powder handling using rePLUG: Integrated powder reprocessing for maximum efficiency and workplace safety
Active temperature compensation for z-axis positioning
Material-independent protective gas filter system
Powder bed monitoring for defect detection
Protective glass monitoring for the detection of smoke residue and damage

5-axis machining of hard and brittle materials, e.g., glass, ceramics, hard metals
Two Sauer Ultrasonic Machines
Ultrasonic machining for precise material removal on brittle materials
High-speed cutting (HSC) for the finest components through high rotational speeds